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Welcome to T-Work's Knowledge Hub!
This is a platform where you will learn and up-skill yourself in learning various equipment's that are present at T-works Facility.
Here, you'll embark on a journey of continuous learning and up-skilling in mastering the intricacies of the various machines available to use at T-Works. Consider this platform your digital encyclopedia, where knowledge is not only shared but actively cultivated by each member of our community.
Our Goal is simple yet profound: to crowdsource information, fostering an environment where everyone contributes and learns simultaneously.
Do you have insights, tips, or expertise to share? We encourage you to be an active participant in our collaborative endeavor. Simply put a change request and we will update it after reviewing the source and credibility of your data and you will be able to enrich our collective knowledge base!
But we don't stop at mere text-based knowledge sharing. We believe in the power of visual learning too! That's why we invite you to upload process videos, enabling fellow members to glean insights for their future projects.
This platform is designed to be both intuitive and robust, facilitating seamless knowledge sharing and collaboration.
Together, let's create, edit, and disseminate knowledge through documentation, making our collective expertise accessible to all.
Welcome aboard, and let the learning begin!
A Space designed to give one a quick and easy access to multiple rapid prototyping equipment in one room. A designated space for some of the best equipment in its class, for example the Zund G3 Digital cutter and Formech Vacuum Forming Machine enables one to explore different material to build prototypes faster and efficiently. From making prototypes of furniture for a designer to making plastic mould for a baker, this space opens up opportunities for makers, hobbyists, designers etc.
To learn more about the Machines please select from the below:
Equipments
Projects
Coming Soon...
Discover the ancient art of pottery and ceramics, and learn how to mold, sculpt, and glaze clay into beautiful and functional pieces which can be modernised.
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Equipments
Projects
Choose the specific equipment that you want to deep dive into!
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Model :
Guide to Learning:
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3D Shop
Electronics & Testing
Cricut
Maker3
The laser cutting and engraving shop at T-Works can cut and engrave various plastics and woods, The shop is equipped with 80 and 120w Co2 based laser cutters with a maximum bed size of 900mm x 1200mm, capable enough to cut materials up to 12mm thick. With laser cutting, quick prototypes of enclosures and assemblies can be made with parametric joinery and kerf bending techniques, And yes one can also use a Line bender to bend acrylic sheets in the desired form, for example making a pamphlet holder etc.
This Section is dedicated to the documentation of various projects and the experience out of its including process videos, challenges faced and much more.
Terrafarmers LDA
Coming Soon...
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Model :
Guide to Learning:
Haas CNC 5-Axis Milling Machine
Horizontal Band Saw
Manual Milling Machine
Geared Head Lathe Machine
400 Amps (MIG) MAG Welding
300 Amps GTAW & MMAW (TIG) Welding
400 Amps SMAW (ARC) Welding
The metal shop is equipped with 360 degree metal working capabilities - CNC fiber laser cutting for sheets and tubes, CNC press brake, precision welding technologies, CNC 5 axis milling, CNC Y axis lathe, CNC tube bending, flow drilling, servo tapping, manual mill, manual lathe, precision metrology equipment. It is also equipped with hand tools, power tools, and pneumatic tools to facilitate assembly operations. The metal shop is a one stop solution for all machining, fabrication and inspection requirements.
Equipments
Projects
Equipment Name : CNC Pipe Bender
Country of Origin - Spain
Installation Date : 29 Apr 2022
The CC60 CNC Pipe Bender
CC60 2-axis positioning gauge
Equipment Name : CNC Pipe Bender
Country of Origin - Spain
Installation Date : 29 Apr 2022
The CC60 CNC Pipe Bender
CC60 2-axis positioning gauge
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Equipment Name : Hydraulic section bending machine MC200H
Country of Origin - Spain
Installation Date :
MC200H Brochure
MC200H Machine Manual
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Equipment Name : Tormach 8L Lathe
Country of Origin - USA/China
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
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Equipment Name : Proxxon Precision lathe PD 400
Country of Origin - Germany
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
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Model :
Equipment Name : Proxxon Mill FF 500/BL
Country of Origin - Germany
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
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Pneumatic PEM inserts installation press
Equipment Name : PEMSERTER-4 Fastener Installation Machine
Capabilities : Nuts - M3-M10 , Studs - M3-M8
Country of Origin : USA/China
Installation Date : 31 May 2024
Sample Inserts
Anvil holders and tooling can be easily installed on all new and existing PEMSERTER® Series 4® machine. When a workpiece flange and fastener location prohibits the use of standard tooling, the use of top or bottom mount, reverse flange anvil holders will often solve the installation problem.
Bottom Mount Reverse Flange Anvil Holder.
Top Mount Reverse Flange Anvil Holder includes punch and anvil.
Technical Datasheet
Operation & Service Manual
Design Guidelines
Equipment Name : Soyer BMS-8NV Stud Welder
Welding range: M3-M8 or Ø 2-8 mm for BMS-8N, M3-M10 or Ø 2-9 mm for BMS-8NV
Material: Steel, stainless steel, aluminum and brass (M8 or Ø 8 in aluminum and brass conditionally, depending on requirements)
Country of Origin : Germany
Installation Date : 24 May 2024
Technical Datasheet
Welding Gun Datasheet
Operation Manual
Service Manual
Guides
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Model : M Series 6Ton
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S-F01151
M3x45mm Stud Holder
S-F01152
M4x45mm Stud Holder
S-F01153
M5x45mm Stud Holder
S-F01154
M6x45mmStud Holder
S-F01155
M7x45mmStud Holder
S-F01156
M8x45mm Stud Holder
Terrafarmers LDA
Work In Progress
Prototype PCBs
Production PCBs
Cost- efficient in small quantities
Best option for medium and large quantities
Fast turnaround
Longer lead times
Restricted set of specifications
Multiple choice of specifications
EMS Magician Deluxe
UcamX
FAB 3000
CAM365
PCB Investigator
CAM 350
iamcam
Cloud DFM
CAM Library
Gerber Viewer
Gerber Job Editor
T-Works with the help of Qualcomm has setup this PCB Fab to produce quality PCB's for prototyping with short lead times.
The project is intended to achieve the following:
300mm x 400mm panel size
Upto 12 Layers of PCB Fabrication
Minimum track and width is 5 mil
Delivery under 72 hrs
Minimum Order Quantity can be 1 Unit
Inspiration for this project is this below video from University of Manchester's inhouse PCB Services explainer video.
Thanks to Derrick Bradshaw of the University of Manchester for supporting this project by giving valuable inputs and the British Deputy High Commission Hyderabad for making the connect.
Equipment Name : MODELA MDX-50 Benchtop CNC Mill
Country of Origin -
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
Fusion 360 Post Processor
PCB gerber file processing software used at the PCB Fab is
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Equipment
Projects
Software
Process
Resources
Consumables
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1
Copper FR4 Boards
100
300x400 size , 1.6mm, 35 micron copper
2
Etching Chemicals
2
Ferric Chloride liquid, 40%, 25 Liter jerrycan
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Developing Chemicals
1
Developer f. negative resist 1 bag f. 10L x 5 nos.
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Stripping Chemicals
1
Stripper f. pos.+neg. resist 1 bag=250g, UN-No.: 1823 ADR-class 8 packing group II x 10 nos.
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Etching Stain Remover
1
Stain remover RX3 1 KG x 5 Nos
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Tinning Chemicals
1
Chemical tinning SUR-TIN PART I, 1-L-bottle sufficient for 5 sets of Sur Tin or 12.5 L ready made solution Part I: UN2796 SULPHURIC ACID class 8 PGII Chemical tinning SUR-TIN PART 2 and 3, set for 2.5 L ready made solution Teil II: not a dangerous good Teil III: UN3077 ENVIRONMENTALLY HAZARDOUS SUBSTANCE, SOLID, N.O.S. Class 9 PGIII150 ml of sulfuric acid 36% are required per batch!
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Solder Mask Films
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Solder Mask (1 Roll 305 mm x 76 m, 75 μm)
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Reference pins for CCD CNC
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Reference pins/rivets 3.0x5,4mm (1pack=100pc)
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Through hole plating chemicals
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Starter Kit for HiTec plate - 1 Set (2 sets required to fill the tank up initially) DS 270 Cleaner/Conditioner, not a dangerous good, 0.5L DS 400 Pre-Dlp, not a dangerous good, 25L DS 500 Activator (Catalyst) UN 3264 Corrosive liquid, n.o.s. 0.5L DS 650C Intensifier UN Nr. 3266 Corrosive liquid, n.o.s. 0.5L DS 650L Intensifier, not a dangerous good, 5L DS 650P Intensifier UN 1824 Sodium hydroxide solution 5L CU 400A Copper Plating, not a dangerous good, 1L CU 400C UN 3082 Environmentaiiy hazardous substance liquid, n.o.s. (Copper sulphate) 25L Please note: dionized water and sulphuric acid is not part of delivery, but must be obtained locally! We recommend to buy 2 sets ! One to Start and one for replenishment)
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CNC Tools Set
1
Starter kit CCD consisting of: 40 PCB tungsten routers (10xG30Ḟ, 10xG60Ḟ, 5x0.8mm SCFT, 5x1.0mm SCFT, 2x1.2mm SCFT, 2x 1.5mm SCFT, 2x2.0mm SCFT, 2x2.5mm SCFT, 2x3.0mm SCFT), 40 tungsten carbide drills: (5x0.6mm, 5x0.7mm, 5x0.8mm, 5x0.9mm, 4x1.0mm, 3x1.1m)
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Starter Kit for RMP 3545
1
Consumables starter set for RMP3545 100 pcs. FR4 350 x 450 x 0.3 mm 18/00 100 pcs. Prepregs 350 x 450 x 0.2 mm 50 pcs. FR4 350 x 450 x 0.5 mm 35/35 6 pcs. RMP alu press sheets 10 pcs. Separation foil 350 x 450 mm (50 pc.)
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Tenting photoresist (1 Roll 304 mm x 152 m, 30 μm)
1
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Board holder for Compacta 40/Hitec Plate model - 3 Nos
2
for 2 Galvanic tanks
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1 Set of anodes for Compacta 40/Hitec Plate (2pc) 200x300x10mm
2
for 2 Galvanic tanks
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Anode bag for Compacta 40/Hitec Plate (1 pc) 200 x 300
2
for 2 Galvanic tanks
16
Anode holder (1 pc)
2
for 2 Galvanic tanks
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The testing lab houses equipment like a humidity and temperature chamber, an electrodynamic vibration system and a universal testing machine. This equipment will enable our users and us to quantify and characterise our prototypes and parts so that we can iterate faster and more efficiently. For the full list of testing equipment, check the list below.
Equipments
Projects
Material Data
Soldermask - TAIYO PSR-4000BN
Substrate - Kingboard KB6167F
Legend Ink - TAIYO PSR-4100WL (HD)
Manufacturing Guidelines
Equipment Name : Vaquform DT2 Desktop Vacuum Former
Country of Origin - USA/China
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
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Terrafarmers LDA
The wood shop is equipped with woodworking tools, machines, furniture and accessories to facilitate working with both solid and sheet stock. Our flagship machine in the woodshop is the 5'x10' 3-axis CNC woodrouter, equipped with vacuum workholding and an automatic tool changer; it can chew through wood and non-ferrous metals. Access this and other machines to work on furniture projects, art pieces and anything that involves wood. Check the complete list of equipment below.
Equipments
Projects
3D printing is a simple, fast, and cost-effective method of prototyping practically any shape you can model on a computer. The design is brought to life layer by layer, enabling the creation of complex geometry and reducing waste material. The shop currently has FDM and SLA printers, which allows users to choose from a wide variety of materials with different material properties, resolution, and end applications. With high end SLA printers one can get prototypes with resemblence to injection molded/ vacuum casted parts. We also have a designated SLA printer to print medical grade parts.
Equipments
Projects
Equipment Name : Bambu Lab X1C
Country of Origin - China
Installation Date : -
Technical Datasheet
Operation Manual
Service Manual
Guides
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Terrafarmers LDA
Explore the advanced techniques and equipment used in our electronics and testing lab, where rigorous testing and quality assurance processes ensure the reliability and performance of electronic components and systems.
Equipments
Projects
Coming Soon..
On this page, you will explore a variety of advanced manufacturing capabilities that are transforming industries today. Our comprehensive resources will guide you through many cutting-edge technologies and processes.
Whether you're a beginner or an experienced professional, our knowledge hub is designed to provide valuable insights and practical information to help you stay ahead in the rapidly evolving field of manufacturing.
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Source Credit: https://www.hubs.com/guides/cnc-machining/#basics-of-cnc
What is CNC machining? What are the different types of CNC machines? How do they work?
In this section, we answer all these questions and we compare CNC machining to other manufacturing technologies to help you find the best solution for your application.
CNC (Computer Numerical Control) machining is a subtractive manufacturing technology: parts are created by removing material from a solid block (called the blank or the workpiece) using a variety of cutting tools.
CNC machining is a digital manufacturing technology: it produces high-accuracy parts with excellent physical properties directly from a CAD file. Due to the high level of automation, CNC is price-competitive for both one-off custom parts and medium-volume productions.
The basic CNC process can be broken down into 3 steps. The engineer first designs the CAD model of the part. The machinist then turns the CAD file into a CNC program (G-code) and sets up the machine. Finally, the CNC system executes all machining operations with little supervision, removing material and creating the part.
The earliest machined object ever discovered was a bowl found in Italy and made in 700 B.C. using a lathe.
Attempts to automate machining started in the 18th century. These machines were purely mechanical and powered by steam.
The first programmable machine was developed in the late 40’s in MIT. It used punched cards to encode each movement.
The proliferation of computers in the 50’s and 60’s added the “C” in CNC and radically changed the manufacturing industry.
Today, CNC machines are advanced robotic systems with multi-axis and multi-tooling capabilities.
In this guide, we will focus on CNC machines that remove material using cutting tools. These are the most common and have the widest range of applications. Other CNC machines include laser cutters, plasma cutters and EDM machines.
Welcome to our Project Portfolio! This summary page serves as a gateway to our successful ventures, showcasing our capabilities and the range of projects we've delivered.
At T-works, we pride ourselves on executing diverse projects from around the globe with excellence and innovation.
Explore our comprehensive project portfolio featuring a wide array of successfully completed assignments. Each project entry provides valuable insights into our expertise, methodologies, and the impactful solutions we've delivered across various industries.
Inspiration: Discover what's possible with T-works. Gain inspiration for your own projects by exploring our successful endeavors.
Insight: Dive into the specifics of each project to understand our approach, challenges faced, and solutions implemented.
Capability Showcase: Witness the breadth and depth of our capabilities. From concept to execution, we demonstrate our commitment to excellence.
Click on any project title to delve into the details. Each project page contains a comprehensive overview, including project goals, outcomes, technologies and machines utilized, and methodology.
Have a project in mind? We're ready to bring your vision to life. Contact us at solutions@tworks.in to discuss how T-works can partner with you on your next endeavor.
This is a fundamentally different way of manufacturing compared to additive () or formative () technologies. The material removal mechanisms have significant implications on the benefits, limitations and design restrictions of CNC. More on this below.
Almost every material can be CNC machined. The most common examples include (aluminum and steel alloys, brass etc) and (ABS, Delrin, Nylon etc). Foam, composites and wood can also be machined.
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